4.13	Ensure that any fittings such as clamps or fixtures are clean and undamaged before securing rope ends. Make sure that all fittings are secure in accordance with the OEM's instruction manual or manufacturer's instructions and take particular note of any specific safety requirements e.g. torque values (and frequency of any re-application of torque). When terminating a rope end with a wedge socket, ensure that the rope tail cannot withdraw through the socket by securing a clamp to the tail or by following the manufacturer¹s instructions. The tail length should be a minimum of 20 rope diameters for all Rotation Resistant wire rope and a minimum of 6 rope diameters for 6 and 8 strand ropes. (See Fig. 1 for two recommended methods of securing the rope tail of a wedge socket termination). The loop back method uses a rope grip and the loop should be lashed to the live part of rope by a soft wire serving or tape to prevent flexing of the rope in service. The method of looping back should not be used if there is a possibility of interference of the loop with the mechanism or structure.
Failure to secure in accordance with instructions could lead to loss of the rope and/or injury.
4.14	When coiling a rope on a plain (or smooth) barrel drum ensure that each lap lies tightly against the preceding lap. The application of tension in the rope greatly assists in the coiling of the rope.
Any looseness or uneven winding will result in excessive wear, crushing and distortion of the rope.

	With plain barrel drums it is difficult to achieve satisfactory multi-layer coiling beyond three layers. The direction of coiling of the rope on the drum is important, particularly when using plain barrel drums, and should be related to the direction of lay of the rope in order to induce close coiling. (See Fig. 2 for proper method of locating rope anchorage point on a plain drum.)
	When multi layer spooling has to be used it should be realized that after the first layer is wound on a drum, the rope has to cross the underlying rope in order to advance across the drum in the second layer. The points at which the turns in the upper layer cross those of the lower layer are known as the cross-over points and the rope in these areas is susceptible to increased abrasion and crushing. Care should be taken when installing a rope on a drum and when operating a machine to ensure that the rope is spooled and layered correctly.
4.15	Check the state of re-usable rope end terminations for size, strength, defects and cleanliness before use. Non-destructive testing may be required depending on the material and circumstances of use. Ensure that the termination is fitted in accordance with the OEM,s instruction manual or manufacturer¹s instructions. When re-using a socket and depending on its type and dimensions, the existing cone should be pressed out. Otherwise, heat may be necessary.
When melting out sockets which have previously been filled with hot metal, the emission of toxic fumes is likely. Note that white metal contains a high proportion of lead.
	Correctly locate and secure any connection pins and fittings when assembling end terminations to fixtures. Refer to manufacturer’s instructions.
Failure to pay attention to any of the above could result in unsafe operation and potential injury.
4.16	Limit switches, if fitted, must be checked and re-adjusted, if necessary, after the rope has been installed.
4.17	Record the following details on the Certificate after installation has been completed: type of equipment, location, plant reference number, duty and date of installation and any re-rating information/signature of competent person. Then safely file the Certificate.
4.18	‘Run in’ the new rope by operating the equipment slowly, preferably with a low load, for several cycles. This permits the new rope to adjust itself gradually to working conditions. Note: Unless otherwise required by a certifying authority, the rope should be in this condition before any proof test of the equipment or machinery is carried out. Check that the new rope is spooling correctly on the drum and that no slack or cross laps develop. Apply as much tension as possible (2%-5% of the MBF of the rope) to ensure tight and even spooling, especially on the first layer. Where multi-layer spooling is unavoidable, succeeding layers should spool evenly on the preceding layers of rope.
Irregular coiling usually results in severe surface wear and rope malformation, which in turn is likely to cause premature rope failure.
4.19	Ensure that the as-manufactured condition of the rope is maintained throughout the whole of the handling and installation operation.
4.20	IIf samples are required to be taken from the rope for subsequent testing and/or evaluation, it is essential that the condition of the rope is not disturbed. Refer to the instructions given in 4.12 and, depending on the rope type and construction, any other special manufacturer¹s instructions.

WARNING

Wire rope will fail if worn-out, shock loaded, overloaded, misused, damaged, improperly maintained or abused. Always inspect wire rope for wear, damage or abuse before use Never use wire rope which is worn-out, damaged or abused Never overload or shock load a wire rope Inform yourself: Read and understand the guidance on product safety given in this catalogue; also read and understand the machinery manufacturer’s handbook Refer to applicable directives, regulations, standards and codes concerning inspection, examination and rope removal criteria Protect yourself and others - failure of wire rope may cause serious injury or death!